MAGNETIC CAPPING HEADSETS AND CAPPING CLUTCHES
MAGNETIC TECHNOLOGIES LTD NOW OFFERING A HEADSET EXCHANGE PROGRAM
You can keep your capping heads factory rebuilt and certified on the recommended schedule. Magnetic Technologies ltd and JD Machinery Sales and Service Inc. are working together to provide a headset and rebuild exchange program for our clients. The rebuilds will be complete and factory certified. If you need heads for the exchange talk to us, we have some very attractive options available. We are working to make this a very attractive maintenance program you do not want to miss out on.
MAGNETIC CAPPING HEADSETS
JD Machinery Sales and Service has partnered with Magnetic Technologies as their original National distributor to provide the highest quality product at a price that helps stretch your maintenance budget. We’re here when you’re ready, call 803-322-4890 or contact us online here.
Ask us About Our Lifetime Warranty
Magnetic Technologies Pioneered the use of sealed magnets nearly 40 years ago and was incorporated into our very first capping headset. This feature has allowed us to offer a lifetime warranty on our magnets.
MAGNETIC TECHNOLOGIES CAPPER HEADSETS
We take our product offering to the next level bringing decades of capper support service and application experience to our clients. We are committed to first diagnosing your problem and then providing the correct solution. Every install is available with support service for installation, qualification and training.
Our hysteresis headsets are widely used in the industry by the largest beverage companies to the small family packer. The Magnetic Technologies capping heads are made as direct drop in aftermarket units for every OEM machine. Markets include hot fill juice, water, carbonated beverages, dairy, chemical, distilled spirits, pharmaceutical, and more.
Every Magnetic Technologies capping clutch comes with a lifetime magnet warranty. Magnetic Technologies Ltd. industry leading technology is highlighted by their Patented Polygon Top Load Drive System.
Convert from Gripper Chucks One Piece Cap Chuck
JD Machinery offers a proven conversion package with over a dozen installs at the largest beverage packers to convert your Zalkin capper from gripper chucks to a “one piece chuck” This conversion has been shown to improve your application rate and lower future maintenance costs. Our conversion will require an audit trip by Premier Package Solutions to confirm the design requirements. We will also require service support for installation and qualification.
STANDARD HYSTERESIS HEADSETS
Most bottle capping clutches today are magnetic, but of the synchronous design. The synchronous design uses two sets of opposed magnets to achieve the desired torque.
These clutches tighten the cap much like an impact wrench tightens the lugs on an automobile tire. With today’s thinner materials, higher speeds, and need for more precise torque, synchronous clutches are quickly becoming obsolete in the workplace.
In the hysteresis design, the magnets drive the torque through a special material called the hysteresis disc. The hysteresis disc generates a completely smooth, highly repeatable torque to the bottle cap. The result is improved accuracy of application and less wear on the clutch and the machine itself
Our clutches are standard with stainless steel construction. Our magnets are double encapsulation and feature a lifetime warranty.
SMOOTH TORQUE HYSTERESIS HEADSET
Smooth Torque hysteresis capping headsets work with all existing OEM equipment. In the hysteresis design, the magnets drive torque through what is called the hysteresis disc. The hysteresis disc generates a completely smooth, highly repeatable torque to the bottle cap.
DAIRY HEADS AVAILABLE AS DIRECT DROP IN UNITS FOR MILK FILLERS
Complete capping assembly specifically designed for the dairy industry and existing machinery. Smooth Torque Technology provides less shock on the system compared to pulsating torque headsets, and constant torque enabling longer life of machine components and eliminating over-tightening of caps by reducing variation of removal torque. Torques are fully adjustable across a wide range. Direct drop-in replacements for Blackhawk STS capping system, Federal and Fogg fillers.
Our hysteresis clutches offer an easily adjustable torque range capable of handling the older “Snap Screw” Caps as well as the new 38 mm DBJ closures.
MAGNETING CAPPING HEADSETS
- Precision Capping with Magnetic Hysteresis
Utilizes hysteresis technology to deliver highly consistent, non-contact torque for precise and repeatable cap tightening.
- Smooth & Reliable Operation
The frictionless magnetic design ensures controlled torque application, eliminating variations and preventing over- or under-tightening during the capping process.
- Superior Hysteresis & Asynchronous Design
Unlike competitors using permanent magnet and synchronous technology, our hysteresis-based asynchronous system delivers smoother, more precise torque control, for flawless capping every time.
PERMANENT MAGNET BRAKES
- Non-Contact Magnetic Braking
Utilizes permanent magnets to deliver smooth, wear-free braking without friction or the degradation of components.
- Consistent Performance
Hysteresis technology enables smooth, reliable operation
- Maintenance-Free Design
With no wearing surfaces or friction components, these brakes offer extended service life and reduced downtime for critical applications.
ELECTROMAGNETIC BRAKES
- Current-Controlled Torque Output
Torque is regulated by adjusting the DC current to the brake, enabling real-time torque control.
- Sensor-Compatible Design
Ideal for integration with open and closed-loop control systems, allowing constant current feedback for highly accurate torque and material tension.
- Consistent Performance
Non-contact magnetic field eliminates mechanical wear, providing long-term reliability with minimal maintenance.
MAGNETIC COUPLINGS
- Hermetically Isolated Design
Enables complete separation of driving and driven components, maintaining a sealed environment to protect sensitive systems or prevent contamination.
- Built for Extreme Environments
Engineered to perform reliably in high-pressure and corrosive environents—perfect for chemical processing, food-grade systems, and more.
- Handles Misalignment with Ease
Absorbs axial, radial, and angular misalignments without compromising torque transmission or system performance.
Magnetic Technologies Capper Clutches Available For the Following OEM Equipement
- Arol Closure Systems
- Ave Technologies
- Precision Torque
- Amco Products
- Capmatic Ltd
- Filler Specialties
- Fogg Filler Co.-Promach
- Federal Mfg-Promach
- Krones Manufacturing
- Zalkin-Promach
- Tedelta
- Warner Electric
- Ronchi Packaging Machinery
- Alcoa-CSI Closure Systems International
Request A Quote
Call Us
- 803-322-4890
- 815-717-7390