Bottle Filling Machine Experts
AUTOMATIC BOTTLE FILLING MACHINES
JD Machinery represents quality machinery for rotary bottle rinsing, filling and capping. Rotary high speed bottle filling machines are equipped with the latest features that promote efficiency, in container and cap handling with capabilities of accommodating bottles of different heights, diameters and volumes. Our rotary equipment is supplied with the latest in automatic controls for full line communications and integration. Standard design features include stainless steel construction, clean in place and sanitary design custom for the application.
We offer excellent screw and ROPP capping, waterfall cap sorters, chutes and all manner of cap handling equipment all of which can be block to any of our fillers. We have gravity bowl, pressure gravity and volumetric liquid fillers available. Applications include carbonated (beer, energy drinks, soda), hot fill juice, water and dairy and distilled products. We have the perfect solution for bottling any kind of beverage! All Bottle Filling Machines are available with HEPA filtration guarding. The following is just a few of our most popular machinery options:
Let us know if we can help, contact us today for a quote or to discuss your needs.
TRIBLOCK SYSTEMS
Triblock Systems handle today’s ultra lightweight packages with speeds up to 1,200 bpm. Triblock Systems are completely integrated machines that can rinse, fill, and cap a variety of containers and plastic caps. These machines maintain complete control of the package though the three operations. A Triblock provides both space and labor savings but are best utilized with a single package or neck size to limit changeover times.
PRESSURE GRAVITY FILLING SYSTEM
Pressure gravity fillers are ideal for handling free flowing products where a level fill is required or suitable for the application. These fillers lower the fill valve to the bottle and offer base handling and in certain conditions come with full neck handling. The pressure gravity filling machine is an affordable option as a single pump supplies to product to a single rotary distributing system. The machine is very robust and will run in the harshest conditions for many years. The uncomplicated construction and operation of gravity filling machines permits them to run with minimum maintenance and training.
The flow through liquid system on a PRESSURE GRAVITY FILLER makes them ideal for HOT FILL APPLICATIONS. The flow through design allows for preheating the equipment while also helping to maintain the temperature during the run. Ideal applications include hot fill beverages as well as sauces and distilled products.
NET WEIGHT AND METERING FILLING SYSTEM
Volumetric flow meter or net weigh fillers for milk, automotive, household, foamy and viscous products such as detergents. Net weight and flow meter liquid filling systems are ideal for making sure that every container you fill contains the same amount of product. They are especially pertinent for those packaging products that are of high value and require accuracy as well as complete documentation of fill.
The liquid system design and lack over an overflow loop makes these machines ideal for viscous product as well as foamy applications. The simplicity of the liquid system and filling valves also makes for easy Clean in place operation.
GRAVITY BOWL FILLER
Designed as a low cost option for the bottled water bottler. Features full neck handling to allow a complete range of bottles utilizing the same neck finish with minimal changeover. Bottles are accepted straight from the in-feed bottle air conveyor. All stainless steel construction with proven bottle lift system.
Gear to gear drive using appropriate polymer gears located within the filler base is designed for exceptional life with minimal maintenance. This machine is generally provided in a blocked configuration with our bottle rinser and capper.
COUNTER PRESSURE BOTTLE FILLER SYSTEM
Our line of rotary bottle fillers is designed to deliver world-class filling technology and performance in a small foot-print and at a great value. Our bottling equipment is an automatic, monobloc bottle filling system comprised of a rotary water rinser, counter-pressure-gravity filler, and turret mounted crowner.
Bottle filler models range from 50 bpm (12oz) up to speeds in excess of 300bpm (12oz.). All of our rotary Bottle fillers are flexible enough to run a full range of bottle shapes and sizes. Take the next step and move from slow speed, manual and inline filling systems to our top-notch bottle filler systems.
- Models of 50 to 600 bottles per minute available.
- Single or Double Pre-Evacuation for very low oxygen pickup.
- MonoBloc: Rinser-Filler-Crowner design.
- Variable speed operation with electronic bowl level control for precise filling control.
- Adjustable Rinser-Filler-Crowner height adjustment for different size containers.
- Suitable for beer, soda or any carbonated beverage.
COUNTER PRESSURE CAN FILLER SYSTEM
Our line of rotary can fillers is a state-of-the-art, high-speed, mechanically controlled can filling system designed around proven European counter-pressure-gravity filling technology and can seaming technology. The rotary can is customized for either beer or soda with a single or double purge. Machines can handle a variety of can sizes and volumes offering today’s craft brewers and small soda and carbonated flavored water bottlers a wide range of flexibility. Our can filler systems achieve filling speeds ranging from 80 cans per minute with (12oz. cans) up to 300 cans per minute while delivering very precise fill levels, very low O2 pickup and minimal product loss.
- Very low Dissolved Oxygen pickup (< 30ppb) achieved with CO2 pre-purge technology from an independent CO2 channel, and tangential can transfer with under-cover gassing.
- Vent-tube fill height control system with true counter-pressure-gravity filling technology for high-speed operation and superior product yield.
- Valve is lowered to the can for reduced maintenance needs and improved container control.
- Rotary filler and seamer design on a common-base with a tangential discharge, ensures perfect synchronization, high-speed operation, and reliable mechanical maintainability.
- Quick & easy adjustable Filler-Seamer height adjustment for different size containers (i.e. 12oz & 16oz.).
REBUILT BOTTLE FILLING SYSTEMS
We can also work with our vendor to provide rebuilt options for existing fillers and monoblocks. Equipment rebuild options are job specific and would be reviewed for each application. Full rebuilds we be done at our vendors facility. All completed machine rebuilds would come with a 1 year warranty. Machinery guarding would be upgraded to industry standards and a production test for FAT is available.
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Call Us
- 803-322-4890
- 815-717-7390
Call Us
- 803-322-4890
- 815-717-7390